Home > Composites > TRIBO/COMP Self-Lubricating Composites
 

self-lubricating bearing materials with and unequaled wear life

TRIBO/COMP can be made in many shapes and forms such as:
spherical bearings
rod end bearings
bushings
stem guides
thrust washers
wear pads
vanes
pistons
slide bearings
bearing retainers
gears
seats

TIODIZE has developed new and unique self-lubricating composite materials called TRIBO/COMP These materials use graphite fibers combined with a resin and our proprietary lubricative pigments. Our materials have a high strength-to-weight ratio which is one-fourth the weight of steel and two-thirds the weight of aluminum. These graphite composites exhibit extremely long wear life, low coefficient of friction (as low as .07) and will withstand loads in excess of 30,000 psi. They will also have chemical inertness and good electrical and thermal conductivity.

TRIBO/COMP can be processed into a variety of mechanical shapes which are self-lubricating and are superior to aluminum in stiffness per unit mass at temperatures to 600°F These components are manufactured by compression, matched-die molding and show excellent dimensional stability through repeated heating/cooling cycles and exposure to water or water vapor, solvents and oils.


Contact the TIODIZE Engineering Department to review your drawings and specifications. We look forward to working with you to develop composite parts that meet your requirements.

 

TRIBO/COMP Spherical Bearing


RING
BALL
RACE
MATERIAL
AMS 5643
(17-4PH)
AMS 5630
(440C)
TRIBO/COMP
HARDNESS
28RC
55RC
BEARING NUMBER

B
BORE
DIA

+.0000
-.0005

D
OUTSIDE
DIA

+.0000
-.0005

W
BALL
WIDTH

+.000
-.002

H
RACE WIDTH

+.005
-.005

O
SHOULDER
DIA

MIN

BALL
DIA

REF

RADIAL
DYNAMIC
LOAD
RATINGS
(LBS)


APPROX
MISALIGN-
MENT

STATIC
LIMIT LOAD

 

APPROX
WEIGHT

(LBS)

NO LOAD
BREAK
AWAY
TORQUE
(IN-LBS)

RADIAL
(LBS)
AXIAL
(LBS)
-12
.7500
1.5625
1.280
.620
.970
1.375
22,800
20°
47,000
10,400
.31
0-15
 

TRIBO/COMP vs Steel - Friction/Wear Test

The following test data was conducted on a LFW-1 test machine. The surface sliding speed was 223 rpm (80 ft/min). The starting load was approximately 20 ksi and was maintained near that load by applying more weight as the wear scar increased in size. When the wear depth reached 0.001 inch, the weight was decreased to lower the load to around 3 ksi.

The tests were conducted at room temperature and at 50-55% R.H. The temperature of the block was measured with a thermocouple placed in a small hole in the center of the block about 0.2 inches from the wear surface.

The rotating ring material was steel at a hardness of Rc 58-63. The wear block was fabricated from the lubricative bearing material or had the bearing material laminated to a metal block on the wearing surface.

 

Bearing Material
Wear Rate at 20 ksi mils/1000 sliding feet
Wear Rate at 3 ksi mils/1000 sliding feet
Coefficient of Friction at 20 ksi dynamic range
Coefficient of Friction at 3 ksi dynamic range

Max. Block Temp. at 20 ksi

°F

TRIBO/COMP
IMFC-1Z
0.29
0.047
0.27-0.09
0.10-0.19
116
TRIBO/COMP
PMFC-F4
0.31
0.037
0.30-0.09
0.14-0.17
127
OTHER COMPETITIVE
BEARING MATERIAL
0.40
0.230
0.30-0.21
0.30-0.26
144

TRIBO/COMP vs Titanium - Friction/Wear Test

This test was conducted on a LFW-1 testing machine. The rotational speed was 223 rpm (80 ft/min) which equates to approximately 965 in/min. The load on the block was constantly increased to maintain approximately 20,000 psi at the block interface. When the wear scar depth reached 0.001 inch, the load was decreased to maintain the load at approximately 3,000 psi. The wear rate of the bearing was determined at both 3,000 psi and 20,000 psi.

 

RING MATERIAL
BLOCK MATERIAL
NUMBER OF CYCLES
APPROX P.S.I. LOAD
WEAR RATE

TITANIUM
6 AI-4V BARE

TRIBO/COMP
IMFC-1Z
3,789
13,151
20,000
3,000
2,9x10-3 in/1000 sliding ft.
8.5x10-4 in/1000 sliding ft.

TITANIUM 6AI-4V
WITH TIODIZE II

TRIBO/COMP
IMFC-1Z
4,458
33,217
20,000
3,000
1.5x10-3 in/1000 sliding ft.
1.0x10-4 in/1000 sliding ft.
TITANIUM 6AI-4V
WITH TIODIZE IV
TRIBO/COMP
IMFC-1Z
6.690
56,650
20,000
3,000
0.8x10-3 in/1000 sliding ft.
0.5x10-4 in/1000 sliding ft.

The test showed that using TIODZE II compared to bare titanium would reduce wear on the bearing material by almost one half at 20,000 psi. The wear rate of the bearing material was less than one eighth when using TIODIZE II compared to bare titanium at 3,000 psi.
 

PHYSICAL PROPERTIES

PMFC

(Carbon)

IMFC

(Carbon)

IMFK

(Non-Carbon)

Compressive Strength psi 35,000 35,000 30,000
Tensile Strength psi 24,000 24,000 20,000
Tensile Modulus psi x 10^(6) 1.8    
Punch Shear psi 15,000 15,000 12,000
Coefficient of Thermal Expansion
Longitudinal µ in/in/°F
Transverse µ in/in/°F
8 6.5
2.5
 
Wear Rate in/Hr.
At PV = 1,600,000
At PV = 300,000
1.7x10-4 @ RT
1.7x10-5 @ RT

1.4x10-4 @ RT
2.8x10-5 @ RT

2.8x10-4 @ RT
2.5x10-5 @ RT
 
TIODIZE Co., Inc. • 5858 Engineer Drive
Huntington Beach, CA 92649
(714) 898-4377
• FAX (714) 891-7467
email: tiodize@tiodize.com
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